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OUR PAINTING PROCESS

ADVANCED SYSTEMS

We use a two-part component paint system, expertly mixed by a computer-controlled process that ensures perfect ratios—exactly as prescribed by the paint supplier for optimal durability and performance.

SURFACE PREP

Each chassis is treated with high-speed abrasion blasting to thoroughly texture the metal surface, ensuring maximum adhesion for the protective coating.

ZINCH-RICH PRIMER

After being treated, chassis are primed with 65% zinc—creating a superior surface bond and more protection and corrosion resistance for severe weather.

FINISHING TOUCH

Once the surface is fully prepped and dried, we apply a precision topcoat tailored to our customer’s exact specifications. The result is a finish that’s as resilient as it is refined.

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Home//Manufacturing

Manufacturing

Manufacturing at Hercules Chassis

Forged in America.
Engineered for the World.

At Hercules Chassis, manufacturing is more than a process—it's a tradition of excellence that dates back to 1958. From our headquarters in Hillsborough, New Jersey, we combine cutting-edge technology with skilled craftsmanship to produce chassis that set the industry standard.​

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State-of-the-Art Facility

Our manufacturing plant is equipped with advanced plasma and laser cutting machines, robotic welders, and precision painting and assembly lines. This integration of technology ensures precise cuts, flawless seams,  and consistent quality across all our products.​

Skilled Craftsmanship

While technology plays a vital role, it's our team of professionally certified and highly skilled craftsmen who bring each chassis to life. Their expertise and attention to detail ensure that every product meets our rigorous standards for durability and performance.​

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Versatile Production Lines

With three dedicated manufacturing lines, we have the flexibility to handle both high-volume production and custom chassis builds. Whether it's a standard 53-foot domestic chassis or a specialized trailer designed to your specifications, we deliver with precision and efficiency.​

Commitment to Quality

Quality is at the heart of everything we do. Our rigorous quality control processes and continuous improvement initiatives ensure that each chassis we produce is built to last and perform under the most demanding conditions.​

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American Made, Globally Respected

All our products are proudly manufactured in the USA, reflecting our commitment to supporting American industry and delivering superior products to customers worldwide.

Recent News

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A Viable Solution to the Driver Retention Crisis

Focusing on competitive pay, work-life balance, and leveraging technology is key to solving the driver retention crisis in the transportation industry.

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Bridging Continents, Transforming Industry

The Hercules-Randon partnership is revolutionizing chassis manufacturing by combining global expertise and innovation.

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Hercules Introduces Advancements in Electrification and Automation 

Hercules/Randon is leading the future of chassis manufacturing with groundbreaking innovations in electrification and automation.

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About Hercules

Hercules Chassis is a leading global chassis manufacturer based in Hillsborough, New Jersey. Launched in 1958, the creative know-how of Hercules has made us an innovative force in the chassis manufacturing industry for decades. Never one to just be content or satisfied with what we have achieved, we have consistently pushed the boundaries of chassis manufacturing over the years. Our state-of-the-art experience and proven design patents have put Hercules at the forefront of the Global Supply Chain.

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